When operating equipment in mining, marine, offshore oil platforms, subsea installations, heavy industrial processing, or outdoor power distribution, standard commercial power supplies quickly fail due to water washdown, conductive metallic dust, humidity, salt fog, and oil ingress. ABSOPULSE Electronics designs and manufactures a comprehensive portfolio of IP66-rated switch-mode power conversion products engineered specifically to operate reliably where fan cooling is impossible and seal integrity is critical.
Our IP66-rated platforms cover output ratings from 30W to 1kW+ and accept virtually any DC or AC input configuration. Designed and assembled in our custom-built 80,000 sq ft facility in Ottawa, Canada, every system features robust die-cast or heavy-gauge aluminum enclosures, internal conformal coating, and thermal management via conduction baseplates and natural convection cooling fins.
Engineered with over 40 years of power design experience, our IP66 sealed power converters combine impermeable environmental sealing with ultra-reliable electrical topologies to ensure zero downtime in demanding operating conditions.
Select from proven standard die-cast aluminum platform sizes. Our engineering team custom-adapts these enclosures to your exact electrical parameters, thermal budget, and mounting constraints.
The table below summarizes typical input/output capability, environmental ratings, and mechanical options across our standard IP66-rated power conversion platform lines.
| Product Category | Power Range | Input Voltage Range | Output Voltage Options | Ingress & Thermal Protection |
|---|---|---|---|---|
| IP66 DC-DC Converters | 30W – 500W+ | 12V, 24V, 48V, 72V, 110V, 250Vdc or wide-range inputs | 5V, 12V, 24V, 48V, 125Vdc or custom multi-rail | IP66 die-cast aluminum chassis, convection cooled, hydrophobic vent |
| IP66 AC-DC Power Supplies | 30W – 500W+ | Universal 95–264Vac, 115V/230V/400Vac; active PFC options | 12V, 24V, 28V, 48V, 125Vdc regulated outputs | Sealed cable glands, internal conformal coating, -40°C to +70°C operation |
| IP66 Battery Chargers | 50W – 500W+ | Universal AC or wide DC source input | Float, boost, equalise profiles for Lead-Acid, NiCd, Li-ion | Fully sealed waterproof chassis, reverse polarity & thermal protection |
| IP66 DC-AC Sine Wave Inverters | 30VA – 1kVA+ | 24V, 48V, 110V, 125V, 250Vdc input rails | 115Vac / 230Vac pure sine wave; 50Hz, 60Hz or 400Hz (or 24Vac CCTV) | Natural convection, low THD, micro-processor controlled, 2xD3 / 3xD3 builds |
| Fully Encapsulated Power Modules | 30W – 500W | Any standard DC or AC industrial voltage rail | Single or dual isolated regulated DC or AC output | Full MIL-grade silicone encapsulation inside IP66 shell for extreme shock/vib |
Eliminating system downtime in harsh operational environments requires proven design field history, zero compromise on component derating, and stringent quality control.
Designing heavy-duty switch-mode power supplies since 1982. Thousands of field-tested designs deployed globally across critical infrastructure and extreme climates.
Prototyping, magnetics winding, PCB assembly, potting, burn-in testing, and final compliance verification are conducted under one roof in Ottawa, Canada.
We adapt existing IP66 platforms to your custom input/output requirements, connector types, mechanical mounting holes, and industry certifications (EN50155, IEC 60950, MIL-STD-810).
An IP66 rating guarantees total protection against dust, sand, oil, metallic particles, and powerful water jets from any direction. ABSOPULSE IP66 enclosures protect internal high-voltage circuitry from condensation, fog, salt spray, and extreme ambient washdown operations.
Our IP66-rated units utilize pure natural convection and conduction cooling via heavy-duty die-cast aluminum heat-sink enclosures and integrated baseplates. Internal hot components are thermal-bound directly to the chassis, eliminating failure-prone cooling fans.
Yes. Internal modules can be partially or fully encapsulated with a thermally conductive MIL-grade silicone rubber compound, providing exceptional immunity to shock, vibration, and mechanical stress in heavy industrial, mining, and railway environments.
ABSOPULSE offers IP66-rated solutions spanning 30W to over 1kW. Power topologies include AC-DC power supplies, multi-stage battery chargers, isolated DC-DC converters, pure sine wave DC-AC inverters, and AC-AC frequency converters.
Absolutely. Units can be supplied with heavy-duty sealed cable glands, circular MIL-spec connectors, custom wiring looms, or specific baseplate mounting hole patterns tailored directly to your system setup.
Discuss your operational parameters directly with our senior power supply design engineers. We will analyze your input/output requirements, mechanical constraints, and thermal conditions to deliver an optimized quote.