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Canadian OEM Manufacturing

DC-DC Power Converters

Rugged, high-efficiency step-down, step-up, and isolated DC-DC converters engineered for demanding B2B industrial and railway applications.

Engineered for Reliability

Heavy-Duty DC-DC Converters & Power Systems

ABSOPULSE Electronics offers an extensive range of industrial and railway-grade DC-DC power converters designed to operate reliably where off-the-shelf commercial power supplies fail. Utilizing advanced switch-mode topologies, our converters deliver exceptionally high efficiency, compact physical dimensions, and robust electrical protection.

Whether your application requires stepping down high line DC voltages, stepping up battery rails, or establishing complete galvanic isolation between DC buses, ABSOPULSE covers output power requirements from 5W to over 30kW. All units are housed in heavy-duty metal enclosures engineered for mechanical stability and severe operating conditions.

Our power conversion systems are specified globally by original equipment manufacturers (OEMs), system integrators, power utilities, railway rolling stock builders, and mining operators across North America, Europe, Asia, and worldwide.

5W–30kW+Power Envelope
1200VdcMax Input Voltage
EN50155Railway Standard
IP66Sealed Options
Standard & Custom Options

DC-DC Power Converter Capabilities

Every industrial installation presents unique electrical, thermal, and mechanical challenges. ABSOPULSE adapts standard proven platforms to match your exact project parameters.

Wide DC Input Ranges

Standard and custom input rails including 12Vdc, 24Vdc, 36Vdc, 48Vdc, 72Vdc, 96Vdc, 110Vdc/125Vdc, 250Vdc, and ultra-high input voltages up to 1200Vdc with transient immunity.

Flexible DC Output Configurations

Single, dual, or multiple regulated output rails (3.3V, 5V, 12V, 15V, 24V, 48V, 125V, 250Vdc or custom voltages) with tight line and load regulation and minimal ripple noise.

Rugged Ingress Protection

Conformal coating options for high humidity and atmospheric contamination, full encapsulation/potting for maximum vibration tolerance, and IP66 die-cast enclosures.

Redundancy & Parallel Operation

Internal decoupling diodes enable N+1 redundancy and active current sharing for high-power system integration, fault-tolerant infrastructure, and mission-critical backup.

Wide Operating Temperature Range

Built with conservatively derated components to withstand ambient operating temperatures from -40°C to +70°C without derating, utilizing convection, conduction, or fan cooling.

International Compliance Standards

Engineered to meet EN62368-1 (formerly EN60950-1), UL/CSA safety guidelines, EN50155 railway standards, IEC61373 shock/vibration compliance, and RoHS environmental rules.

Technical Reference

DC-DC Power Converter Design Envelopes

Review standard engineering specifications across our heavy-duty DC-DC power conversion product portfolio.

Comprehensive capability overview for ABSOPULSE industrial and railway DC-DC converters. Custom voltage and physical configurations available upon request.
Parameter Standard Envelope Custom & High-Power Options
Output Power 5 Watts to 1,500 Watts (single module) Scalable up to 30kW+ via parallel units or rack systems
Input Voltages 12V, 24V, 36V, 48V, 72V, 110V, 125V, 250Vdc High-voltage overhead/catenary inputs up to 1200Vdc
Output Voltages 3.3V, 5V, 12V, 15V, 24V, 48V, 125V, 250Vdc Custom voltage outputs, adjustable float charging rails
Cooling Methods Convection cooled, baseplate conduction cooled Heatsink assembly (HSA) fins, heavy-duty filtered fan cooling
Protection Features Inrush current limiting, overvoltage & short-circuit protection Thermal shutdown, reverse polarity protection, output decoupling diodes
Mechanical Packages Chassis-mount, open-frame, 19" rack-mount Eurocard Fully encapsulated potting, IP66-rated weather-proof enclosures
Recent Innovations

Featured DC-DC Converter Releases

Explore recent additions to our industrial DC-DC converter product line, demonstrating our continuous R&D in power electronics.

1500W step-up DC-DC converter for industrial applications

1500W Boost (Step-Up) DC-DC Converter

The LTH 1K5-12/48-3U4 converts 12Vdc (10.5–16V) to regulated 48Vdc at 30A, with active current sharing for parallel connection.

250W convection cooled step-up DC-DC converters

250W Convection-Cooled Step-Up Converters

The LTH 65R-F3-HSA series features heatsink assembly fins for pure fan-free convection cooling in high-reliability battery step-up tasks.

400W fully encapsulated DC-DC converter module

400W Encapsulated Heavy-Duty Converters

PDC 400-P400 modules provide complete immunity against extreme shock, vibration, thermal stress, and dust contamination.

500W IP66-rated DC-DC power converter

500W IP66-Rated Waterproof DC-DC Systems

BAP 319-D4G series housed in sealed die-cast aluminium IP66 enclosures to withstand severe washdown and outdoor environments.

Purchasing & Technical Support FAQ

Frequently Asked Questions About DC-DC Converters

We supply converters covering standard industrial and transit DC voltages including 12V, 24V, 36V, 48V, 72V, 96V, 110V/125V, and 250Vdc. We also design specialized high-voltage input converters capable of accepting up to 1200Vdc continuous input for utility and traction equipment.

Yes. Our DC-DC converters can be equipped with conformal coating, full encapsulation (potting compound), or IP66 die-cast aluminium enclosures. These options protect sensitive electronics against conductive dust, water jets, corrosive fumes, humidity, shock, vibration, and operating temperatures from -40°C to +70°C.

Yes. ABSOPULSE manufactures an extensive line of railway-grade DC-DC converters designed specifically to satisfy EN50155 requirements for electronic equipment used on rolling stock, including wide input voltage tolerance, surge withstand, immunity to shock/vibration (IEC61373), and fire/smoke compliance.

Absolutely. Because all prototyping, metal fabrication, component assembly, and testing are performed in our Ottawa, Canada facility, we can easily adapt mounting footprints, connector types, mechanical envelopes, and thermal management methods to match your exact system architecture.

Need a Technical Solution for Your DC-DC Power Requirement?

Our experienced power supply engineers are ready to review your input/output specifications, thermal requirements, environmental conditions, and mechanical constraints.